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3rd International Conference on
Asphalt Recycling Technologies

 

21 and 22 September 2026

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Hot Recycling

Smarter reuse of asphalt. Proven gains in performance and emissions.

Hot recycling reprocesses reclaimed asphalt at elevated temperatures, reducing raw material demand, conserving bitumen, and enabling high-performance asphalt mixes.
Advanced plant technologies support high RAP contents with optimised energy use and lower CO₂e emissions — helping drive more sustainable asphalt production across Europe.

At ART2025, we explored these key topics:
(View and download the presentations here)

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Recycling systems in an asphalt mixing plant – overview

Gain sound insights into the recycling systems of asphalt mixing plants. Learn about the recycled material content, emissions and financial savings that can be achieved with effective recycling.

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  • An overview of recycling technologies: from dosing into the drum and dosing into the mixer to hot recycling systems.

  • Process-related considerations: process optimisation for higher recycled material content and optimum quality of the new asphalt.

  • Plug & Work: benefit from technologies that are suitable for new plants as well as for retrofit solutions on existing plants.

  • Digital support tools: recipe generator for maximising recycled material content.​​

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Recycling management for hot mix asphalt

Production system solutions: analyse the entire value chain – from asphalt removal and processing to reuse in the asphalt mixing plant, with consideration of all relevant interfaces in order to maximise efficiency and sustainability.

 

  • Presentation of the system.

  • Our system enables the production of high quality asphalt with a high content of recycled material – a combination that has no contradictions.

  • Advantages of the production system.

  • Example from practical application – every % counts.

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Foam bitumen with RAP systems

Temperature-reduced asphalt with high recycled material content – does that work?

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  • Process-based consideration and feasibility: analysis of the efficiency and of the challenges related to the use of foam bitumen in combination with a high recycled material content.

  • Limits of foam bitumen: identification of the limitations and challenges in application.

  • Plug & Work: integration of foam bitumen systems into existing plants in combination with recycling processes.

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REVOC system – the catalyst in asphalt production

As an add-on technology for existing plants to protect the existing equipment, thanks to the reduction of VOC values below 50 mg/m³.

 

  • Adaptation to existing plants with installed recycling systems.

  • Perfect retrofit solution.

  • Reduction of the total carbon (VOC) emissions by 50 %.

  • Increase of the recycled material content possible while adhering to the emissions limits.

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Reducing the CO₂e footprint by up to 32 % with 90 % RAP in the complete road construction cycle

Maximum recycling, maximum profit – thanks to sustainable technologies on an asphalt mixing plant.

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  • Sustainable circular economy.

  • Protection of resources and economic efficiency.

  • Compliance with emissions limits.

  • High RAP content as a key lever for CO₂e reduction.

  • 90 % RAP enables up to 32 % CO₂e savings in the asphalt production process.

  • With the additional use of green hydrogen as a burner fuel, CO2e savings in asphalt production can be increased to up to 72% with 90% RAP.

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Watch This: Hot gas generator technology

This insightful visual offers a first-person, detailed flyover of a Benninghoven asphalt plant, where Hot Gas Generator technology is intelligently incorporated into the hot recycling process.

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